Item # DFL 1000, DFL Systems On Lapmaster Wolters


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Dual Face Precision Flat Surfacing Machines

The Lapmaster DFL line of dual face lapping/polishing/fine grinding machines is based upon a 3-way planetary concept designed to yield precise and repeatable results at an economical price. Excellent results are obtained in the processing of a wide range of materials and components including glass, ceramics, crystals, and ferrous materials.
The Lapmaster DFL series of dual face flat surfacing machines is a versatile unique solution for solving critical tolerance issues on parts requiring :
- Excellent flatness Capabilities : < I micron
- Part to Part Size Variance : < 4 microns
- Parallelism : < 3 microns
- Surface Finish : < 0.25 mm Ra
- Typical Material Removal : 0.6 mm
Lapmaster DFL machines are built in modular fashion, capable of dual face fine grinding, lapping or polishing. Equipped with three independent drives, a standard programmable controller storing up to 100 routines, a servo motor and ball screw down pressure system and pressure controlling load cell, the DFL series of machines incorporates complete, simple, repeatable and accurate process controls.

Specifications

Standard Features

Optional Features

Grinding Wheel Nominal O.D.		1050 mm

No. of Carriers		6

Carrier Pitch per Dia.		345 mm

Dimensions		1500 x 2100 x 250 mm

Max. Down Force		1200 kg

Net Weight		3888 kg

Upper Wheel Drive Output		7.5/10 kW (8 - 80 rpm)

Lower Wheel Drive Output		7.5/10 kW (8 - 80 rpm)

Sun Gear Output		5.5/7.5 kW (8 - 80 rpm)

Power Supply		200-500 V, 3 phase, 20.5/27.5 kW

Flatness Capability		< 1 micron

Part to Part Size Variance		< 4 micron

Parallelism		< 3 micron

Surface Finish Accuracy		0.25 mm

Typical Material Removal Size		0.6 mm

Item # DFL 1000, DFL Systems